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Longline Rope Safety Tips - Click Here
Cargo Net Safety Tips
Cargo Net Safety
Helinets’ braided nylon external nets are treated for UV and abrasion protection.
New net working loads are based on tests of new and unused materials.
It can be expected that strength will decrease as the net is put into use.
Always inspect cargo nets for broken meshes, abrasion above 20% of strand
diameter, security of hooks, rings and perimeter rope.
* Use the correct size and strength cargo net for the job
* Never stand near a cargo net under tension
* Do not shock load the cargo net
* Do not load sharp cornered objects in the cargo net
* Avoid extreme heat (above 250F) when using the cargo net
* Avoid abrasive surfaces
Standards for safe usage of rope
NEW ROPE TENSILE STRENGTHS:
New rope tensile strengths are based on tests of new and unused spliced
rope of standard construction in accordance with manufacturer’s Standard Test
Methods. It can be expected that strengths will decrease as soon as a rope is
put into use. Because of the wide range of rope use, changes in rope conditions,
exposure to the many factors affecting rope behavior, and the possibility of
risk to life and property it is impossible to cover all aspects of rope
applications or to make blanket recommendations as to working loads.
WORKING LOADS: Working loads are for rope in good condition with appropriate
splices, in non-critical applications and under normal service conditions.
Working loads are based on a percentage of the approximate breaking strength of
new and unused rope of current manufacture. For the three-strand, eight-strand,
twelve-strand and double braid rope products, when used under normal conditions,
the working load percentage is 20% of published strengths. Normal working loads
do not cover dynamic conditions such as shock loads or sustained loads, nor do
they cover where life , limb or valuable property are involved. In these cases a
lower working load must be used.
A higher working load may be selected only with expert knowledge of conditions
and professional estimates of risk, if the rope has been inspected and found to
be in good condition, and if the rope has not been subject to dynamic loading
(such as sudden drops, snubs or pickups), excessive use, elevated temperatures,
or extended periods under load.
NORMAL WORKING LOADS: Normal working loads are not applicable
when rope has been subject to dynamic loading. Whenever a load is picked up,
stopped, moved or swung there is an increased force due to dynamic loading. The
more rapidly or suddenly such actions occur, the greater the increase will be.
In extreme cases, the force put on the rope may be two, three or even more times
the normal load involved. Examples could be ropes used as tow line, picking up a
load on a slack line, or using rope to stop a falling object. Dynamic effects
are greater on a low elongation rope such as polyester than on a high elongation
rope such as nylon, and greater on a short rope than on a long one. Therefore,
in all such applications normal working loads as given do not apply.
DYNAMIC LOADING: For dynamic loading applications involving severe exposure
conditions, or for recommendations on special applications, consult the
manufacturer.
DANGER TO PERSONNEL: Persons should be warned against the serious danger of
standing in line with a rope under tension. Should the rope part, it may recoil
with considerable force. In all cases where any such risks are present, or where
there is any question about the load involved or the condition of use, the
working load should be substantially reduced and the rope properly inspected
before every use.
WINCHING LINES: Braided rope can develop a twist when constantly
used on a winch. This makes handling more difficult and the rope should be
relaxed and rotated in the opposite direction to remove a twist. To avoid this
condition the direction of turns over the winch should be alternated regularly.
SPLICING AND KNOTS: Splices should be used instead of knots wherever possible
because knots can decrease rope strength up to fifty percent. When splices are
used, always use the manufacturer’s recommended splicing procedures. When knots
are used, be sure to take into consideration the knot’s corresponding reduction
to the rope strength and adjust your working load accordingly.
ROPE INSPECTION: Avoid using rope showing signs of aging and wear. If in doubt,
destroy the used rope. No type of visual inspection can be guaranteed to
accurately and precisely determine the actual residual strength. When the fibers
show wear in any given area, the rope should be re-spliced, downgraded, or
replaced. Check the line regularly for frayed strands and broken yarns. Pulled
strands should be re-threaded in the rope if possible. A pulled strand can snag
on a foreign object during rope operation.
Both outer and inner rope fibers contribute to the strength of the rope. When
either is worn, the rope is naturally weakened. Open the strands of the rope and
look for powdered fiber, which is one sign of internal wear. A heavily used rope
will often become compacted or hard which indicates reduced strength. The rope
should be discarded if this condition exists.
AVOID ABRASIVE CONDITIONS: All rope will be severely damaged if
subjected to rough surfaces or sharp edges. Chocks, winches, drums and other
surfaces must be kept in good condition and free of burrs and rust. Pulleys must
be free to rotate and should be of proper size to avoid excessive wear.
AVOID CHEMICAL EXPOSURE: Rope is subject to damage by chemicals. Consult the
manufacturer for specific chemical exposure, such as solvents, acids, and
alkalis. Consult the manufacturer for recommendations when a rope will be used
where chemical exposure (either fumes or actual contact) can occur.
AVOID OVERHEATING: Heat can seriously affect the strength of synthetic ropes.
The temperatures at which 50% strength loss can occur are: Polypropylene 250F,
Nylon 350F, Polyester 350F. When using rope where the temperature exceeds these
levels (or if it is too hot to hold), consult the manufacturer for
recommendations as to the size and type of rope for the proposed continuous heat
exposure conditions. When using ropes on a capstan or winch, care should be
exercised to avoid surging while the capstan or winch head is rotating. The
friction from the slippage causes localized overheating which can melt or fuse
synthetic fibers, resulting in severe loss of tensile strength.